Mitsui Plastics

TPE (Thermoplastic Elastomer) & TPV (Thermoplastic Vulcanizates)

Rubber‑like Performance, Thermoplastic Efficiency

Mitsui Plastics

TPE & TPV Material Overview

Achieve rubber-like performance with thermoplastic efficiency. TPE (Thermoplastic Elastomer) & TPV (Thermoplastic Vulcanizates) enable reliable sealing, soft-touch comfort for noise and vibration reduction, and lightweight components that contribute to energy efficiency. These materials are engineered for automotive, infrastructure, and health & food applications. Work with our team to match the right grade to your process and performance targets.

 

Key Benefits of TPE & TPV Materials:

 

  • Excellent Flexibility & Elasticity
    • Both TPE and TPV combine the properties of rubber with the processability of plastics. 
    • They offer soft touch, flexibility, and resilience, making them ideal for applications like seals, gaskets, grips, and automotive parts.
  • Easy Processing & Recyclability
    • Unlike traditional thermoset rubber, TPE and TPV can be processed using standard thermoplastic methods (injection molding, extrusion). 
    • They are recyclable, reducing waste and improving sustainability compared to vulcanized rubber.
  • Superior Performance in Harsh Conditions
    • TPV, in particular, has excellent heat, oil, and chemical resistance, making it suitable for demanding environments (e.g., under-the-hood automotive applications). 
    • Both materials maintain durability and weather resistance, which is critical for outdoor and industrial uses. 
Mitsui Plastics

Automotive Applications - TPE & TPV

Boost sealing performance, reduce noise and vibration, and improve finish quality in interior and exterior parts.

  • Typical Uses:
    • Weatherstrips and window/door sealing profiles
    • Air ducts, bellows, and under-hood flexible connectors
    • Soft-touch interior trim for comfort and tactile feel
    • Grommets, plugs, and protective covers
    • Cable management, boots, and dust covers
  • Benefits:
    • Reliable sealing against water, dust, and weather
    • Soft-touch comfort for better cabin experience
    • Consistent surface finish and dimensional stability
    • Lightweight for improved efficiency and electrification
    • Flexible processing: injection, extrusion, blow molding
Mitsui Plastics

Infrastructure Applications - TPE & TPV

Durable, weather-resistant profiles and gaskets for civil projects and industrial environments.

  • Typical Uses:
    • Extruded profiles for building and civil components
    • Gaskets and connectors for plumbing, conduits, and mechanical interfaces
    • Cable and conduit protection for electrical systems
  • Benefits:
    • Weather-resistant and robust across varying climates
    • Efficient extrusion and cost-effective production
    • Reprocessable thermoplastics for manufacturing efficiency
    • Options for surface finish and adhesion to common substrates
Mitsui Plastics

Pharma, Medical & Food Applications - TPE

Select TPE grades suited for skin contact and food processing components, with soft-touch surfaces and efficient processing.

  • Typical Uses:
    • Soft-touch grips, sleeves, and dampers
    • Flexible seals, gaskets, and tubing interfaces
    • Hygienic covers, caps, and molded contact components
  • Benefits:
    • Excellent Safety & Compliance: TPE materials meet stringent regulatory standards, including FDA and ISO certifications, ensuring they are safe for contact with pharmaceuticals, medical devices, and food products.
    • Superior Flexibility & Comfort: Soft-touch properties make TPE ideal for medical tubing, seals, and ergonomic components, enhancing patient comfort and usability.
    • Chemical & Sterilization Resistance: TPE withstands common sterilization methods (gamma, steam, and EtO) and resists chemicals, ensuring durability and hygiene in critical environments.
    • Design Versatility: Easily molded and overmolded onto other substrates, TPE enables complex designs for medical instruments and food-grade packaging without compromising performance.
    • Sustainability & Recyclability: Unlike traditional thermoset rubbers, TPE is recyclable, supporting eco-friendly manufacturing practices in healthcare and food industries.
Mitsui Plastics

Available Grades

Key Features & Hardness Ranges (Shore A/B/D)

Family Main Feature Hardness Range
TPE 7201 FDA grade, high transparency & high impact resistance D65
TPE 7340 Pharma grade A70
TPE 7630 Hydraulic applications – sealing rings A65
TPE 7333 Skin contact – earplugs A25
TPE 7100 TPE Gel – orthopedic parts A00, B20, B50
TPE 7500 Adhesion to polar resins (ABS, PC, ABS/PC) A65
TPE 7301 Non‑toxic – FDA grade A35, A45, A55
TPE 7336 Non‑toxic – FDA grade A55, A75, A90, D40
TPE 7101 Non‑toxic – FDA grade A25 to A90
TPE 7104 General application A30 to A90
TPE 7105 General application A25 to A90, D40 to D60
TPE 7116 High fluidity A25 to A90, D50 to D60
TPV 6406/B100 High temperature & chemical resistance – blow molding process A65 to A90, D40
TPV 6406/B200 Excellent finish, dimensional stability & optimal weather resistance – extrusion & injection molding A57 to A90
TPV 6406/B300 Excellent finish & optimal weather resistance – thin‑wall injection molding A65, D40

Note: Hardness values are shown in Shore scales (A, B, D). Ranges may vary by grade and application; verify with technical data sheets.</font size>

Mitsui Plastics

Partner With Us

Partnering with us for your TPE and TPV material needs means gaining a trusted ally committed to quality, innovation, and reliability. We offer a comprehensive portfolio of high-performance thermoplastic elastomers designed to meet diverse application requirements, from automotive and consumer goods to industrial solutions. Our team provides expert technical support, ensuring you select the right material for optimal performance and cost efficiency. With a focus on sustainability, consistent supply, and tailored solutions, we don’t just deliver materials, we deliver value, helping you stay competitive and confident in every project.

Get In Touch

TPE & TPV (FCC Brazil) Form

"*" indicates required fields